In March of 2008 I started building a semi banked 1/5th scale mile oval that could be taken from place to place and used for kids races and such. What became Sequoia Speedway was one of the most detailed builds I have ever done on an HO slot car track.
I started by bending the flat corners to bend the 10 degree banking I wanted. I felt that the 40 degree typical banking from Tomy was too much, but I didn't want an absolutely flat track either. After epoxying the 9" inner and 12" outer corners together I bent them to the configuration I wanted, then applied heat using a hair dryer, allowing them to cool, then reapplying the heat. I did this 6 times before the corners would hold their banking by themselves.
I then glued a 2" thick piece of Styrofoam insulation material to the 3' X 6' layout, and laid out the track, tracing it onto the foam. After removing the track I then carved out the foam using a BBQ wire brush, a technique I found useful when I made my Laguna Seca track a year earlier. The idea was to have the plastic track lay flush into the foam, supporting the banking from below. I used an expanding foam insulation material to not only fill in the gaps between the track but to "glue" the track onto the Styrofoam. After it all dried I trimmed the dried foam and sanded it flush with the edge of the track.
I also filled all of the track gaps with either epoxy or casting resin for a really smooth track surface. In the above photo you can see that even the straights were slightly banked to 4 degrees. After everything dried I used a type of water based filled that goes on pink and dried white to build up a 1" wide drifting berm around the outside of the track. After sanding and getting everything smooth I covered all of the foam to the edge of the race track surface with white glue soaked blue shop towels, two coats.
The original layout used foam board grandstands with printed crowd scenes and orange A/FX guard rails. This configuration was used until October 2008 when I completely remodeled the track with scratch built buildings, grandstands and static scenery.
..stay tuned for Part Two: The Remodel.
I started by bending the flat corners to bend the 10 degree banking I wanted. I felt that the 40 degree typical banking from Tomy was too much, but I didn't want an absolutely flat track either. After epoxying the 9" inner and 12" outer corners together I bent them to the configuration I wanted, then applied heat using a hair dryer, allowing them to cool, then reapplying the heat. I did this 6 times before the corners would hold their banking by themselves.
I then glued a 2" thick piece of Styrofoam insulation material to the 3' X 6' layout, and laid out the track, tracing it onto the foam. After removing the track I then carved out the foam using a BBQ wire brush, a technique I found useful when I made my Laguna Seca track a year earlier. The idea was to have the plastic track lay flush into the foam, supporting the banking from below. I used an expanding foam insulation material to not only fill in the gaps between the track but to "glue" the track onto the Styrofoam. After it all dried I trimmed the dried foam and sanded it flush with the edge of the track.
I also filled all of the track gaps with either epoxy or casting resin for a really smooth track surface. In the above photo you can see that even the straights were slightly banked to 4 degrees. After everything dried I used a type of water based filled that goes on pink and dried white to build up a 1" wide drifting berm around the outside of the track. After sanding and getting everything smooth I covered all of the foam to the edge of the race track surface with white glue soaked blue shop towels, two coats.
The original layout used foam board grandstands with printed crowd scenes and orange A/FX guard rails. This configuration was used until October 2008 when I completely remodeled the track with scratch built buildings, grandstands and static scenery.
..stay tuned for Part Two: The Remodel.
Last edited by Fast Petey on Wed Aug 25, 2010 8:32 pm; edited 2 times in total